What is Lytag?
The raw material used in the manufacture of lightweight aggregate is fly ash. This is the waste material produced from electricity production in coal-fired power stations. This aggregate is called ‘sintered pulverised fuel ash lightweight aggregate’, more commonly known as Lytag.
  How is Lytag made?
Lytag is made by pelletising the fly ash. By adding a controlled amount of water in specially designed dish pelletising pans, rounded pellets are formed. The pellets are then heated on a sinter strand to a temperature of between 1000°C and 1250°C.

The result is a hard, honeycombed structure of interconnecting voids within the aggregate. The particles formed are rounded in shape and range in size from 14mm down to fines; these are processed to the required grading, depending on the final use.